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Solutions for mixed metal processing and sorting

At ZB, we design complete solutions to process, clean, separate and sort mixed metal streams. Every plant is engineered around the material being processed, the composition of the feed and the required recovery targets for both ferrous and non-ferrous metals.

What are mixed metals and how are they processed?

Mixed metals are material streams containing different ferrous and non-ferrous metal fractions. They typically originate from industrial recycling processes, shredding operations, construction and demolition waste (C&D), end-of-life vehicles (ELVs) or industrial residues.

These materials often present challenges such as varying particle sizes, contamination and different density levels. As a result, efficient recovery requires integrated systems capable of combining size reduction, cleaning, separation and sorting technologies to maximise material value.

At ZB, we design plants tailored to the incoming material, its composition and the final products our customers need to recover, integrating the appropriate equipment and process configuration for every application..

Plants designed around your material, production targets and recovery goals

Every mixed metal stream requires a different process configuration. To develop the most effective solution, we analyse:

  • Material composition
  • Ferrous and non-ferrous metal content
  • Material size, density and moisture
  • Contamination levels and impurities
  • Required production capacity
  • Existing separation and sorting systems
  • Target purity and quality of the recovered materials

Based on this assessment, we design a technical solution that improves metal recovery while producing cleaner, denser and higher-value materials.

Higher recovery rates. Cleaner, denser materials.

The correct process configuration significantly improves the efficiency of downstream separation systems, increasing the recovery of valuable metals while enhancing the quality of the final products.

By integrating cleaning systems, magnetic separation, Eddy Current separators and density-based sorting technologies, both ferrous and non-ferrous metals can be recovered more efficiently, producing cleaner and more valuable recycled materials.

Our products

Equipment for mixed metal processing and sorting

We integrate stationary and mobile equipment to prepare, shred and process White Goods and Large Household Appliances scrap in industrial recycling operations. Each solution is configured according to the material characteristics, required throughput and target size reduction, combining preshredders, hammermill shredders and integrated processing systems when needed.

Here to support your process

What is considered a mixed metal stream?
Mixed metals are material streams containing different metal fractions, including both ferrous and non-ferrous metals. These streams typically originate from industrial recycling, end-of-life vehicles (ELVs), construction and demolition waste (C&D) and shredding operations.
Why is separating mixed metals important?
Effective separation improves the recovery of both ferrous and non-ferrous metals, increases the value of the recovered materials and produces cleaner, higher-quality recycled products.
What technologies are used to recover mixed metals?
Depending on the characteristics of the material, the process may combine magnetic separation, Eddy Current separators, density-based sorting systems, cleaning technologies, shredding and pre-shredding equipment.
Can ZB design a customised mixed metal processing plant?
Yes. Every project is developed around the customer’s material, production requirements and recovery targets. We design complete process solutions by selecting and integrating the technologies best suited to each application.
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Looking for the right industrial solution for your material?

Tell us what you need to process, your required capacity and your goals. Our technical team will evaluate your project and guide you towards the most suitable solution.